Zomwe Muyenera Kudziwa Zokhudza Pipe ya PVC ndi Mbiri Yopangidwira Extruders Conical Twin Screw Barrel

A conical twin screw barrel amapanga mtima wa aTwin Screw Extrusion Machine. Chigawochi, chofunikira pa Pipe ya PVC ndi Mbiri Yopangidwira Extruders Conical Twin Screw Barrel, imakwaniritsa kusakanikirana kwa yunifolomu ndi kusungunuka kokhazikika. Opanga monga aWopanga Pvc Conical Screwssankhani kamangidwe kameneka kuti muthetse nkhani za extrusion:

• Khalidwe losungunuka losagwirizana
• Kusakaniza kosakwanira
• Kuvala mwachangu zomangira
• Kugwiritsa ntchito mphamvu kwambiri

Migolo ya Conical Twin Screw Extruderkupereka ntchito yayitali, mphamvu zamagetsi, komanso kusasinthika kwazinthu.

Zofunika Kwambiri ndi Mapangidwe a PVC Pipe ndi Mbiri Yopangidwira Extruders Conical Twin Screw Barrel

Kapangidwe ka Conical ndi Mfundo Yogwirira Ntchito

Mitsuko ya conical imadziwika chifukwa cha mawonekedwe ake apadera. Zomangira mkati mwa mbiya zimakhala ndi mainchesi omwe amacheperako kuchokera mbali imodzi kupita ku imzake, kupanga kondomu. Kapangidwe kameneka kamathandizira zomangira, kusakaniza, ndi kusungunula zinthu za PVC pamene zikuyenda mumgolo. Mgolo womwewo nthawi zambiri umapangidwa ngati chidutswa chimodzi cholimba, chomwe chimapangitsa kuti mkati mwake mukhale osalala komanso kutentha. Zotenthetsera zakunja zimatenthetsa mbiya, ndipo zomangira zozungulira zimasunthira zinthu patsogolo. Kukoka kwamphamvu komwe kuseri kwa doko la chakudya kumathandizira mphamvu yopangidwa ndi zomangira, zomwe zimapangitsa kuti dongosolo lonse likhale lokhazikika pakamagwira ntchito.

Maonekedwe a conical amapereka zabwino zingapo:

• Imawonjezera kukakamiza pazinthu, kumathandizira kusungunuka ndi kusakaniza mwachangu.
• Kusintha kwa m'mimba mwake kumathandizira kuwongolera kuthamanga ndi kuthamanga, zomwe ndizofunikira popanga chitoliro chapamwamba cha PVC ndi mbiri.
• Mapangidwewa amalola ma bere akuluakulu ndi ma shafts, zomwe zikutanthauza kuti makina amatha kugwiritsira ntchito mphamvu zambiri komanso kukhala nthawi yayitali.

Chidziwitso: Mapangidwe a conical twin screw barrel amapangitsa kuti ikhale yabwino kwambiri kuthana ndi zovuta zazikulu zomwe zimafunikira.Chitoliro cha PVC ndi Mbiri Yopangidwira Extruders Conical Twin Screw Barrel.

Mapangidwe apadera a PVC Extrusion

The conical twin screw mbiya sichimangokhudza mawonekedwe; ndi momwe zimagwirira ntchito ndi PVC. PVC ndi chinthu chosamva kutentha, kotero mbiya iyenera kusungunuka pang'onopang'ono komanso mofanana. Mapangidwe a conical amathandiza pofalitsa mphamvu ndi kutentha, zomwe zimapangitsa kuti PVC isapse kapena kuwonongeka.

Ubwino waukulu wa mapangidwe apaderawa ndi awa:

• Kusakaniza bwino ndi kusungunuka, zomwe zimatsogolera ku zosalala komanso ngakhale mankhwala.
• Kuwongolera kutentha ndi kupanikizika, zomwe zimathandiza kuti mtundu ndi kukula kwa chitoliro cha PVC ndi mbiri zikhale zogwirizana.
• Makokedwe apamwamba komanso kuthamanga, kupangitsa kuti zitheke kukonza zida zolimba kapena zokhuthala za PVC.

Gome ili m'munsili likufanizira mbiya ya conical twin screw ndi parallel twin screw mbiya:

The conical twin screw barrel's geometry imapangitsanso kukhala kosavuta kuyeretsa ndi kukonza. Izi zimachepetsa nthawi yopuma komanso kuti ndalama zopangira zikhale zotsika. Mapangidwewa ndi abwino kwa PVC Pipe ndi Mbiri Yopangidwira Extruders Conical Twin Screw Barrel, makamaka pamene kutulutsa kwakukulu ndi khalidwe zimafunika.

Kusankha Zinthu, Kukhalitsa, ndi Kuwongolera Ubwino

Opanga amagwiritsa ntchito zida zapadera kuti apange migolo yamapasa ya conical yolimba komanso yokhalitsa. Zosankha zodziwika bwino zimaphatikizapo zitsulo zamtundu wapamwamba kwambiri monga 38CrMoAIA, SACM645, ndi 42CrMo. Zidazi zimadutsa muzamankhwala monga nitriding, zokutira za chrome zolimba, kupopera mbewu mankhwalawa kwa bimetallic alloy. Njirazi zimapangitsa kuti pamwamba pakhale zovuta komanso zosamva kuvala ndi dzimbiri.

Zophimba zosiyanasiyana zimapereka milingo yosiyanasiyana yachitetezo. Mwachitsanzo, ma liner a bimetallic ndi Colmonoy hardfacing amapereka mavalidwe abwino kwambiri komanso kukana dzimbiri. Ma composites a Ceramic amapereka kuuma kwambiri komanso kuvala kochepa kwambiri, kuwapangitsa kukhala oyenera ntchito zovuta kwambiri.

Kuonetsetsa Chitoliro chilichonse cha PVC ndi Mbiri Yopangidwira Extruders Conical Twin Screw Barrel ikukwaniritsa miyezo yapamwamba, opanga amatsata njira zowongolera bwino:

1. Tsukani zomangira ndi migolo pafupipafupi kuti musamachulukire.
2. Yang'anirani ndikuwongolera madera akutentha motsatira mbiya.
3. Sinthani liwiro la screw ndi kuchuluka kwa madyedwe pa chilichonse.
4. Yang'anani, thirani mafuta, ndikusintha zida zakale pa nthawi yake.
5. Yang'anani khalidwe la malonda nthawi zambiri kuti musunge miyezo yapamwamba.
6. Phunzitsani ogwira ntchito kuti agwire ndikuwongolera makina.
7. Sungani zolemba zatsatanetsatane za zoikamo, kukonza, ndi macheke.

Langizo: Kugwiritsa ntchito zida zoyenera komanso kutsatira mosamalitsa kuwongolera kumathandizira kuti mbiya yamapasa ya conical ikhale yayitali ndikugwira ntchito bwino, ngakhale pamavuto.

Ubwino ndi Kugwiritsa Ntchito Bwino kwa PVC Pipe ndi Mbiri Yopangidwira Extruders Conical Twin Screw Barrel

Ubwino Wogwira Ntchito Pa Mitundu Ina ya Migolo

Ma conical twin screw barrels amapereka zabwino zomveka bwino pa screw single ndi parallel twin screw mbiya, makamaka popangaChitoliro cha PVC ndi Mbiri Yopangidwira Extruders Conical Twin Screw Barrel. Ma geometry awo apadera komanso uinjiniya wawo amapereka torque yapamwamba, kutulutsa bwino, komanso kudyetsa bwino kwa zinthu. Tebulo ili likuwonetsa kusiyana kwakukulu:

Opanga anena zakusintha kwakukulu atasinthira ku migolo yamapasa yamapasa. Mwachitsanzo, fakitale ya chitoliro cha PVC yaku Russia idachulukitsa zotulutsa ndi 18%, kutalika kwa moyo kuchokera ku 1.5 mpaka zaka 3.2, ndikuchepetsa kugwiritsa ntchito mphamvu pa kilogalamu imodzi yazinthu ndi 12%. Zotsatirazi zikuwonetsa kuti ma conical twin screw barrels amapereka ntchito yabwino kwambiri, makamaka pakufuna ntchito za PVC extrusion.

Migolo ya conical twin screw imathandizanso kuchepetsa kugwiritsa ntchito mphamvu. Mapangidwe awo amathandizira kutenthetsa bwino komanso kusakanikirana kwa zinthu, zomwe zimachepetsa ndalama zopangira ndikuthandizira kupanga kosatha. Ma extruder ena apamwamba amapulumutsa mphamvu mpaka 20% pogwiritsa ntchito kutchinjiriza kwathunthu kwamafuta ndi ma motors abwino. Izi sizimangopindulitsa chilengedwe komanso zimapangitsa kupanga kukhala kosavuta.

Zotulutsa Zowonjezereka, Kuphatikiza, ndi Ubwino Wazinthu

Mapangidwe a conical twin screw barrelimawonjezera kuchuluka kwa extrusion mpaka 50%, zomwe zimakweza kwambiri mitengo yotulutsa PVC Pipe ndi Mbiri Yopangidwira Extruders Conical Twin Screw Barrel. Makina opangira ma twin screw amathandizira kukameta ubweya ndi kuponderezana, zomwe zimatsogolera kusakanizana bwino ndi plastification. Izi zimapangitsa kuti ziwonjezeke mwachangu komanso kusokonezedwa pang'ono chifukwa cha kusagwirizana kwa liwiro.

Zopindulitsa zazikulu ndi izi:

• Kuchita bwino kwambiri ndi scalability.
• Kusakaniza kowonjezereka ndi kusungunuka, zomwe zimatsogolera ku khalidwe lofanana la mankhwala.
• Kukhathamiritsa kwakuyenda kwazinthu ndi kugawa kwamphamvu, kuchepetsa kuyimitsa kwazinthu ndikuwongolera kusungunuka kwazinthu.

Ma geometry a tapered a conical twin screw barrel amathandizira kusanganikirana kwa zinthu komanso kutumiza bwino. Kutsika kwapang'onopang'ono kwa screw diameter kumathandizira kugawa mphamvu za shear, kuwonetsetsa kuti kutentha kumafalikira ndikuchepetsa kugwiritsa ntchito mphamvu. Zomangira zozungulira zozungulira zimathandizira kutulutsa mwachangu komanso moyenera, kupanga mapaipi apamwamba a PVC ndi mbiri zokhala ndi malo opanda cholakwika.

Opanga amayezera kusintha kwa magwiridwe antchito potsata ma metric mongazokolola, mphamvu zonse za zida (OEE), kutulutsa, ndi mtengo wamtundu. Masensa anzeru ndi kuphatikiza kwa IoT amalola kuyang'anira nthawi yeniyeni ya kutentha ndi kuthamanga kwa screw, kumathandizira kukonza zolosera komanso kukhazikika kwadongosolo. Makampani omwe amagwiritsa ntchito matekinolojewa amafotokoza mpaka 30% kutsekedwa kosayembekezereka komanso kupulumutsa ndalama.

The conical twin screw mbiya imachepetsanso zinyalala zakuthupi. Mapangidwe ake amathandizira kutulutsa, kudula, ndi kuziziritsa mosalekeza, ndikuwonjezera mphamvu zopanga zopitilira 30%. Kudula kotentha pamtunda wosungunula kumachotsa zinyalala pakukoka mizere, ndipo kuwongolera bwino kwamafuta kumatsimikizira kupangidwa kwapulasitiki kofanana. Izi zimatsitsa mtengo wamagetsi ndikuwongolera magwiridwe antchito, kupangitsa kuti conical twin screw mbiya kukhala yotsika mtengo kwa opanga.

Langizo: Kusakaniza kowonjezereka ndi kusungunuka kwabwino sikungowonjezera ubwino wa mankhwala komanso kumachepetsa zolakwika ndi kukonzanso, kuchepetsa zinyalala zakuthupi ndikuthandizira kupanga kosatha.

Kusankha, Kuchita, ndi Kusamalira Njira Zabwino Kwambiri

Kusankha mbiya yoyenera yamapasa yamapasa ya PVC Pipe ndi Mbiri Yopangidwira Extruders Conical Twin Screw Barrel kumaphatikizapo njira zingapo zofunika. Opanga amalimbikitsa kugwiritsa ntchito ma conical twin-screw extruder pazinthu zolimba za PVC chifukwa chazocheperako kanjira kawo ndi mapulasitiki abwino. Pazinthu za PVC zokhala ndi zodzaza kwambiri, ma twin-screw extruder ofananira angakhale oyenera kwambiri.

Njira zabwino zosankhidwa ndi izi:

1. Sankhani zowononga zokhala ndi chiyerekezo cha kutalika kwa m'mimba mwake (L/D) pakati pa 20 ndi 40 kuti mugwirizane bwino ndi kuphatikizika ndi pulasitiki.
2. Sankhani chiŵerengero cha kuponderezana pakati pa 1.6 ndi 2 kuti muwonetsetse kuti pulasitiki ikufanana ndikuchepetsa kugwiritsa ntchito mphamvu.
3. Gwiritsani ntchito zomangira nsonga za 20°–30° kuti muwongolere mphamvu zosinthira mphamvu.
4. Gwiritsani ntchito zomangira za gradient kuti muphatikizire bwino komanso kuti pulasitiki ikhale yofanana.
5. Onetsetsani kuti muli ndi anti-corrosion komanso plating ya chrome kuti musamavalidwe bwino.

Kugwira ntchito moyenera ndi kukonza ndikofunikira pakukulitsa moyo wautali komanso magwiridwe antchito a conical twin screw barrels. Njira zabwino zotsatirazi zimathandizira kuti zinthu ziziyenda bwino komanso kuti zinthu zikhale bwino:

• Konzani zoyendera nthawi ndi nthawizomangira, migolo, ndi zomangira zakufa kuti mupewe kutsekeka.
• Malo opangira mafuta nthawi zonse kuti achepetse mikangano ndi kuvala.
• Pitirizani kuzirala kuti musatenthedwe.
• Sanjani masensa ndi zida zowunikira kuti mupitirize kuwongolera.
• Yang'anani ndikuwonetsetsa kuti zomangira ndi mbiya zili bwino.
• Sinthani zinthu zomangira ndi zinthu zosavala komanso zoletsa dzimbiri.
• Tsukani mbiya ikatha kupanga chilichonse kuti muchotse zinthu zotsalira.
• Yang'anani mkati mwa mbiya nthawi zambiri kuti isawonongeke kapena kuwonongeka.
• Bwezerani zomangira migolo ngati pakufunika kuti mukhalebe wokhulupirika.
• Tsatirani mosamala malangizo a wopanga.

Nthawi zokhazikika zokonzera zimaphatikizapo kuyeretsa magiya ndikusintha mafuta ochepetsera m'mabokosi pambuyo pa maola 500, m'malo mwa mafuta opaka ma gearbox pambuyo pa maola 3000, ndikuwunika kwapachaka pazovala zazikulu. Kuwunika kwatsiku ndi tsiku kuyenera kukhudza momwe mafuta amayankhira, kuchuluka kwamafuta, kutentha, phokoso, kugwedezeka, ndi mphamvu yamagalimoto.

Zomwe zimayambitsa kulephera kapena kuvala zimaphatikizapo zodzaza ndi abrasive mu utomoni, kupsinjika kwamakina kuchokera kumayendedwe olakwika, ndi zovuta zogwirira ntchito monga kusamalidwa bwino. Njira zodzitetezera, monga kapangidwe koyenera, kuyang'anira nthawi zonse, komanso kugwira ntchito mosamala, zimathandizira kupewa zovutazi ndikuwonjezera moyo wa zida.

Zindikirani: Kutsatira machitidwe abwinowa kumapangitsa kuti ntchito ikhale yotetezeka, yodalirika, komanso yogwira ntchito bwino, kuchepetsa nthawi yosakonzekera ndikuwonjezera zokolola mu mizere ya PVC extrusion.

Ma conical twin screw barrel amagwira ntchito yofunika kwambiri popanga Pipe ya PVC yapamwamba kwambiri komanso Mbiri Yopangidwira Extruders Conical Twin Screw Barrel. Zochitika m'mafakitale zikuwonetsa kuti kuwongolera kutentha kwanthawi zonse, kapangidwe kake, ndi zida zolimba zimawongolera kusakanikirana komanso kusasinthika kwazinthu. Kusamalira pafupipafupi komanso kuwongolera mwanzeru kumathandizira opanga kuti azitha kutulutsa zokhazikika, kuchepetsa nthawi yopumira, komanso kuthandizira zatsopano zamtsogolo.

FAQ

Nchiyani chimapangitsa conical twin screw mbiya kukhala yabwino kwa PVC extrusion?

Mapangidwe a conical amathandizira kusakanikirana ndi kusungunuka. Imagwira ntchito yothamanga kwambiri ndipo imapereka kutulutsa kokhazikika. Izi zimapangitsa kuti zikhale zangwiro kupanga mapaipi apamwamba a PVC ndi mbiri.

Kodi opareshoni ayenera kusunga mbiya ya conical twin screw barrel kangati?

Ogwira ntchito ayang'ane ndikuyeretsa mbiyayo ikatha ntchito iliyonse. Kusamalira pafupipafupi kumawonjezera moyo wa zida ndikuwonetsetsa kuti zinthu sizingasinthe.

Kodi ma conical amapasa mbiya zopangira zida zina kupatula PVC?

Inde. Mgolowu umatha kukonza PE, PP, ndi ma thermoplastics ena. Opanga amatha kusintha mawonekedwe a screw ndi makonzedwe azinthu zosiyanasiyana.