Migolo Yabwino Imodzi Yopangira Pulasitiki Extrusion Yawunikiridwa

Migolo Yabwino Imodzi Yopangira Pulasitiki Extrusion Yawunikiridwa

Msika wapadziko lonse wa mbiya zomangira zing'onozing'ono ukupitilira kukula, kufika pa USD 840 miliyoni mu 2024 ndipo akuyembekezeka kufika $1.38 biliyoni pofika 2034. Zosankha zapamwamba monga Zhejiang Jinteng Single Screw Barrel, Xaloy X-800, ndi zina zimagwira ntchito bwino kwambiri.PVC chitoliro chimodzi mbiya screw, PE chitoliro extruder single screw mbiya,ndisingle screw mbiya powomba akamaumbamapulogalamu.

Metric/Chigawo Mtengo (2024) Zoneneratu (2025-2034)
Msika wa Single Screw Feed Barrel Market Kupitilira $840 miliyoni $ 1.38 biliyoni
Gawo la Msika waku Asia Pacific 35.24% Kukula kwa 6.3%

Tchati cha bar kuyerekeza gawo la msika la 2025 la omwe amatsogolera mbiya imodzi yopangira pulasitiki

Zomwe Muyenera Kuziyang'ana mu Mgolo Limodzi

Mfundo Zofunikira Zogwirira Ntchito

Kusiyana kwa mikangano pakati pa polima ndi mbiya kapena zomangira kumakhudza kwambiri mphamvu yotumizira. Ngati kukangana pakati pa polima ndi mbiya ndikwambiri kuposa pakati pa polima ndi wononga, zinthuzo zimapita patsogolo bwino, zomwe zimapangitsa kuti pakhale kutulutsa kwakukulu komanso kukhazikika kwadongosolo. Migolo yokulirapo imawonjezera mphamvu yokoka, kukulitsa mphamvu yotumizira ndi kukhazikika kwa zotulutsa, zomwe ndizofunikira kwambiri pakugwirira ntchito kwa extrusion.

Akatswiri amaganiziranso zinthu zingapo zaukadaulo powunika aSingle Screw Barrel:

  1. Kugawa nthawi yogona, yomwe imayesa kuyenda ndi kusakaniza bwino.
  2. Rheological khalidwe, kuphatikizapo mamasukidwe akayendedwe ndi kukameta ubweya mlingo.
  3. Kupanikizika ndi kutentha mbiri pamodzi ndi screw.
  4. Kutumiza mphamvu ndi kukhazikika kwa zotulutsa.
  5. Zimango monga kusamutsidwa kwa screw ndi chiopsezo chotseka zomata.
  6. Khalidwe losungunuka ndi kusakaniza mphamvu.
  7. Njira bata pansi pa zinthu zosiyanasiyana.

Kugwirizana kwazinthu

Kusankha mbiya yoyenera kumatanthauza kumvetsetsa momwe imagwirira ntchito ndi mapulasitiki osiyanasiyana. Gome ili m'munsili likufotokozera mwachidule za zinthu zofunika kwambiri komanso kufunika kwake:

Katundu Wazinthu Kufunika Kogwirizana ndi Pulasitiki mu Migolo Imodzi
Thermal Sensitivity Pamafunika kulamulira kutentha mosamala ndi kupanikizana pang'onopang'ono kupewa kuwonongeka pa extrusion.
Hygroscopicity Zida zomwe zimayamwa chinyezi ziyenera kuumitsidwa musanawonjezedwe kuti ziteteze zolakwika monga voids kapena kuwonongeka.
Kuchulukana Kwambiri Zipangizo zocheperako zimatha kuyambitsa zovuta zodyetsa ndipo zingafunike kuphatikizika kwakukulu kapena mapangidwe apadera agawo lazakudya.
Compressibility Zinthu zophatikizika kwambiri zimakhudza madyedwe ndipo zingafunike kusintha kapangidwe ka screw kuti zitsimikizire kuyenda kosasintha.
Sungunulani Fluidity Zimakhudza kutalika ndi kutsetsereka kwa gawo loponderezedwa; ma polima osungunuka kwambiri amatha kupirira madera amfupi, otsetsereka kwambiri.
Screw Surface Lubricity Kupaka mafuta ambiri (monga chrome plating) kumalepheretsa zinthu kumamatira komanso kumathandizira kutumiza bwino kwa pulasitiki wosungunuka.
Kuuma Zofunikira pakukana kuvala, makamaka pokonza zida zowononga zomwe zimakhala ndi ulusi kapena tinthu tagalasi.
Chilolezo Kulumikizana kolimba pakati pa screw ndi mbiya kumalepheretsa kubwerera mmbuyo ndikusunga zotulutsa bwino.

Tchati cha bar poyerekezera kuchuluka kwa kuponderezana kwa mitundu yosiyanasiyana ya pulasitiki yomwe imagwiritsidwa ntchito pamigolo imodzi

Kukhalitsa ndi Moyo Wathanzi

Kukhalitsa kumakhalabe patsogolo kwambiri kwa opanga. Migolo yapamwamba imagwiritsa ntchito zipangizo monga zitsulo za nitrided kapena bimetallic alloys kuti zisawonongeke ndi dzimbiri. Izi zimakulitsa moyo wautumiki, makamaka pokonza mapulasitiki odzazidwa kapena opangidwanso. Kukonzekera kokwanira kwa screw ndi mbiya kumathandizanso kusungunula homogeneity ndikuchepetsa nthawi yopumira, zomwe zimathandizira kutulutsa kokhazikika ndikuchepetsa kugwiritsa ntchito mphamvu.

Kukonza ndi Kusavuta Kugwiritsa Ntchito

Kukonzekera kwachizoloŵezi kumawonetsetsa kuti zikugwira ntchito mosasinthasintha komanso kumawonjezera moyo wa zida.

  • Kuyeretsa nthawi zonse kumapangitsa kuti zinthu zisamachuluke komanso zimapangitsa kuti zinthu ziziyenda bwino.
  • Kuyang'anira kuwonongeka ndi kung'ambika ndikofunikira chifukwa abrasion ndi dzimbiri zimawonjezera kusiyana pakati pa screw ndi mbiya, kutsitsa kutulutsa ndi mtundu wazinthu.
  • Kukonzekera kwa ma thrust bearings ndi zisindikizo kumalepheretsa kusuntha, kugwedezeka, ndi kutayikira.
  • Kuyanjanitsa koyenera ndi kukhazikika kwadongosolo lagalimoto kumatsimikizira kusamutsa kwamphamvu kwamphamvu.
  • Kuwongolera kwa masensa ndi zowongolera kumasunga njira zowongolera.

Zochita izi zimathandizira kuchepetsa nthawi yopumira, kukonza zinthu zabwino, komanso kugwiritsa ntchito mphamvu moyenera.

Migolo Yapamwamba Imodzi ya 2025

Migolo Yapamwamba Imodzi ya 2025

Ndemanga ya Zhejiang Jinteng Single Screw Barrel

Zhejiang Jinteng Machinery Manufacturing Co., Ltd. imadziwika kuti ndi imodzi mwamakampani opanga pulasitiki. Kampaniyo imagwiritsa ntchitoukadaulo wapamwamba wa bimetallicndikuwongolera mosamalitsa bwino kuti mupange Migolo ya Single Screw yomwe imapereka magwiridwe antchito odalirika komanso moyo wautali wautumiki. Zopangira zolondola komanso zosintha mwamakonda zimalola ogwiritsa ntchito kufananiza migolo ndi zosowa zawo zakutulutsa.

Specification Mbali Tsatanetsatane/Makhalidwe
Zida Zoyambira 38CrMoAlA, 42CrMo, SKD61
Zida za Bimetallic Stellite 1, 6, 12, Nitralloy, Colmonoy 56, Colmonoy 83
Kuuma Pambuyo Kulimbitsa & Kutentha HB280-320
Nitriding Kuuma HV850-1000
Aloyi Kuuma HRC50-65
Kulimba kwa Chromium Plating (post-nitriding) ≥ 900HV
Kukalipa Pamwamba Mtundu 0.4
Zowongoka 0.015 mm
Kuzama kwa Aloyi 0.8-2.0 mm
Kuzama kwa Chromium Plating 0.025-0.10 mm
Zapadera Advanced bimetallic chatekinoloje, okhwima QC, mwatsatanetsatane, makonda, ma CD amphamvu, 20-30 masiku kutumiza

TheSingle Screw Barrelkuchokera ku Zhejiang Jinteng amagwiritsa ntchitopremium bimetallic zipangizo, zomwe zimapereka mavalidwe abwino kwambiri komanso kukana dzimbiri. Kumanga kumeneku kumabweretsa moyo wautali wautumiki komanso kutsika mtengo wokonza. Makasitomala nthawi zambiri amayamika malondawo chifukwa cha mtundu wake, mitengo yake yabwino, komanso ntchito zamaluso. Zomwe kampaniyo imayang'ana pakupanga zapamwamba komanso kutsimikizika kwamtundu zimatsimikizira kuti mbiya iliyonse imakwaniritsa miyezo yapamwamba yamakampani. Izi zimapangitsa Zhejiang Jinteng Single Screw Barrel kukhala chisankho chapamwamba pamapulogalamu opangira pulasitiki pomwe kulimba komanso kulondola ndikofunikira.

Zindikirani: Zhejiang Jinteng amapereka makonda malinga ndi zojambula zamakasitomala, kuonetsetsa kuti ali oyenera makina osiyanasiyana otulutsa.

Ndemanga ya Xaloy X-800 Single Screw Barrel

Xaloy X-800 Single Screw Barrel imagwiritsa ntchito zida zapamwamba komanso uinjiniya kuti ipereke ntchito yabwino kwambiri m'malo ovuta kwambiri. Tinthu tating'onoting'ono ta tungsten carbide timamwazikana m'malo osakanikirana ndi nickel alloy matrix, zomwe zimapatsa mbiyayo kukana kwapadera kwa kuvala kwa abrasive ndi dzimbiri. Kapangidwe kameneka kamalola kuti mbiyayo igwiritse ntchito zinthu zolimba kusungunuka monga HMW-HDPE ndi LLDPE mosavuta.

  • Xaloy X-800 imagwira ma abrasive odzaza kwambiri, kuphatikiza omwe ali ndi 25% kapena kupitilira apo magalasi a fiber kapena mineral fillers.
  • Uinjiniya wolondola komanso njira zowongoleredwa ndi makompyuta zimatsimikizira kugawa kofanana kwa bimetallic carbide.
  • Kumanga kosasunthika, mpaka 6100 mm kutalika, kumachotsa zoopsa zakuwonongeka kapena kuipitsidwa.
  • Chitsulo chothandizira mwiniwake chimachepetsa kupsinjika ndikuwongolera kuwongoka panthawi ya kutentha.

Ogwiritsa ntchito m'mafakitale amazindikira Xaloy X-800 ngati mulingo wapadziko lonse lapansi wamigolo yophulika komanso yosachita dzimbiri. Moyo wautali wogwira ntchito wa mbiya komanso ma screw geometries okhathamiritsa amathandizira kuchepetsa zovuta zoyambira ndikuwongolera magwiridwe antchito. Ukatswiri wa Xaloy, wokhala ndi zaka zopitilira 75 zaukadaulo woponya komanso ma patent opitilira 25, amathandizira kudalirika komanso kutulutsa kwa Single Screw Barrel iyi pamapulogalamu osiyanasiyana owonjezera.

Ndemanga ya Nordson BKG Single Screw Barrel

Migolo ya Nordson BKG Single Screw idapangidwa kuti ikhale malo opangira zinthu zambiri. Migolo iyi imathandizira kutulutsa kosasinthasintha komanso kutulutsa kwakukulu, kuwapangitsa kukhala abwino kwa opanga omwe amafunikira magwiridwe antchito odalirika pamikhalidwe yovuta.

  • Nordson BKG Master-Line ma pelletizer apansi pamadzi amatha kupanga mpaka mapaundi 4,400 pa ola limodzi.
  • Malo ocheka atsopano ndi mapangidwe a masamba amawonjezera kutulutsa ndi kuchepetsa kutha, kuchepetsa nthawi yopuma ndi kukonza.
  • Zomangira zosamva ma abrasion ndi mbiya zimasunga magwiridwe antchito ngakhale ndi zinthu zodzaza kwambiri.
  • The X8000 screw encapsulation ndi X800 migolo inlay zipangizo amapereka mwapadera abrasion ndi dzimbiri kukana.
  • Dongosolo la Quantum limachepetsa nthawi yobwezeretsa zowononga ndi 10 mpaka 15 peresenti, kuthandizira kupanga mwachangu.

Kuyika kwa Nordson pazipangizo zamakono ndi uinjiniya kumatsimikizira kuti Single Screw Barrel yawo imakhalabe ndi magwiridwe antchito komanso zotuluka. Zinthuzi zimathandiza opanga kupanga zokhazikika, kuchepetsa ndalama zokonzera, komanso kukulitsa zokolola.

Ndemanga ya Reiloy Wear-Resistant Single Screw Barrel

Reiloy Wear-Resistant Single Screw Barrels amagwiritsa ntchito ma aloyi olimba komanso ukadaulo wapamwamba woponya kuti apereke ma abrasion apamwamba komanso kukana dzimbiri. Kampaniyo imapanga ma alloy powders ake, kuwonetsetsa kuti magwiridwe antchito ndi abwino.

  • Migolo ya Reiloy imakhala ndi mapangidwe a bimetallic okhala ndi faifi tambala-cobalt kapena ma aloyi opangidwa ndi faifi okhala ndi ma carbides akulu ndi magawo a ceramic.
  • Aloyi monga R121 (opangidwa ndi chitsulo chokhala ndi chrome carbides) ndi R239/R241 (nickel-based with tungsten carbides) amapereka chitetezo cha mavalidwe ogwirizana ndi ntchito zosiyanasiyana.
  • Kuponyedwa kwa centrifugal ndi kuyesa kolimba kumatsimikizira kuti migoloyo idzakhala yosasinthika, yokhalitsa.
  • Migoloyo imagwira ntchito bwino ndi zinthu zowononga kapena zowononga, kuphatikiza mapulasitiki okhala ndi magalasi ofikira 30% kapena zodzaza ndi mchere wambiri.
  • Ma screw amalandila chithandizo chachiwiri monga hard chrome plating, nitriding, ndi carbide encapsulation kuti awonjezere kukana.

Reiloy imapanga migolo ndi zomangira kuti ziwongolere magwiridwe antchito a utomoni ndi ntchito zina. Njirayi imathandizira kusungunuka kwabwino, kumawonjezera moyo wautumiki, ndikusunga zokolola zambiri, ngakhale ndi zida zovuta.

Single Screw Barrel Comparison Table

Chidule cha Nkhani

Thezitsanzo zotsogola za 2025wonetsani machitidwe amphamvu aukadaulo ndi mawonekedwe ogwiritsa ntchito. Gome lomwe lili pansipa likuwonetsa zofunikira komanso zambiri zothandizira panjira iliyonse ya Single Screw Barrel:

Mtundu wa Model M'mimba mwake (mm) Chiwerengero cha L/D Mphamvu zotulutsa (kg/h) Mphamvu Yamagetsi (kW) Mtengo (USD) Chitsimikizo Thandizo Pambuyo-Kugulitsa
Zhejiang Jinteng 30-200 24:1–36:1 10 - 1,500+ 15-180 280 - 1,860 12 mo. 1-pa-1 tech, padziko lonse lapansi, makonda
Xaloy X-800 30-200 24:1–36:1 10 - 1,500+ 15-180 1,000 - 1,800 12 mo. Thandizo la akatswiri, kutumiza mwachangu
Nordson BKG 60-120 33:1–38:1 150 - 1,300 55-315 1,200 - 1,860 12 mo. CE-certified, ntchito yachangu
Reiloy Wear-Resistant 30-200 24:1–36:1 10 - 1,500+ 15-180 1,000 - 1,800 12 mo. Kupanga mwamakonda, kutsimikiziridwa ndi ISO

Zindikirani: Mitundu yonse imakhala ndi zida zapamwamba monga madera odyetsera, migolo yolowera mpweya, ndi kuphatikiza kwa servo drive kuti igwire bwino ntchito ndikuwongolera.

Ubwino ndi Kuipa Chidule

Mtundu uliwonse wa Single Screw Barrel umabweretsa mphamvu zapadera pakupanga pulasitiki. Tebulo ili m'munsiyi ikufotokoza mwachidule zabwino ndi zolepheretsa:

Mbali/Mawonekedwe Ubwino wake Zolepheretsa
Mtengo Zida zotsika komanso ndalama zopangira Zochepa zogwira ntchito zosakaniza zovuta
Kuvuta kwa Design Kupanga kosavuta, kukonza kosavuta Osasunthika ngati twin-screwza ntchito zapamwamba
Kuchita bwino Kudalirika kwa extrusion yokhazikika, yopatsa mphamvu Kukhazikika kwamphamvu kumatha kutsika pa liwiro lalikulu
Kugwiritsa Ntchito Kuyenerera Oyenera ma polima oyambira ndi viscous Osayenerera masitepe angapo kapena kusakanikirana kolondola
Thandizo Pambuyo-Kugulitsa Thandizo lamphamvu laukadaulo ndi zosankha zosintha mwamakonda Nthawi ya chitsimikizo nthawi zambiri imakhala miyezi 12

Langizo: Ogwiritsa ntchito ayenera kufananiza mawonekedwe a mbiya ndi zomwe akufuna kuti apange kuti apeze zotsatira zabwino.

Kusankha mbiya Yoyenera Imodzi Pazosowa Zanu

Za Kupanga Kwapamwamba Kwambiri

Opanga omwe akufuna kutulutsa kwambiri ayenera kuyang'ana kwambiri zaukadaulo zomwe zimakulitsa luso komanso kulimba. Zinthu zazikuluzikulu zikuphatikiza kuchuluka kwa screw diameter, kutalika kwa m'mimba mwake (L/D), ndi mphamvu zamagalimoto. Tebulo ili m'munsiyi likuwonetsa ma metric ofunikira pakutulutsa kwamphamvu kwambiri:

Performance Metric Kufotokozera / Zokhudza
Screw Diameter Ma diameter akuluakulu amawonjezera mphamvu zopanga.
Chiwerengero cha L/D Zomangira zazitali zimathandizira kusanganikirana ndi kutentha, kumathandizira kutulutsa kwakukulu.
Compression Ration Imatsimikizira pulasitiki yathunthu kuti ikhale yabwino.
Kuzama kwa Groove Zimakhudza kutumiza ndi kusakaniza; ziyenera kulinganiza mphamvu ndi zofanana.
Kusiyana Pakati pa Screw ndi Barrel Mipata yolimba imalepheretsa kutayikira ndikusunga kukhazikika kwamphamvu.

Tchati cha bar poyerekeza kutulutsa kwapamwamba kwamitundu imodzi ya mbiya zomangira zotulutsa pulasitiki zapamwamba kwambiri

Mitundu ngati KPM 120/38 ndi BKE 120 imapereka zotulutsa mpaka 1,400 kg/h, zomwe zimawapangitsa kukhala abwino pantchito zazikulu. Zida zapamwamba ndikuwongolera bwino kutenthakuonjezeranso kudalirika komanso moyo wautali.

Kwa Specialty Plastics

Kukonza ma polima a uinjiniya kapena bioplastics kumafuna kusamala kwambiri zakuthupi ndi kapangidwe ka zida. Single screw extruder imagwira mapulasitiki apadera monga polycarbonate, nayiloni, ndi PLA bwino pomwe ili ndi makonda makonda ndi kuwongolera kutentha kwapamwamba. Zosankha zazitsulo, monga ma alloys osachita dzimbiri, zimalepheretsa kuwonongeka kwa zida ndikuwonetsetsa kuti zinthu zili bwino. Oyendetsa ayenera kuyang'anira kutentha ndiscrew liwiropafupi kwambiri kuti mupewe kuwonongeka kapena zolakwika. Kusamalira nthawi zonse komanso kugwira ntchito mwaluso kumathandiza kuthana ndi zovuta monga kusungunuka kosasinthasintha kapena kusinthasintha kwamphamvu.

Langizo: Gwirizanani ndi ogulitsa zida kuti musinthe makonda ndi masinthidwe a mbiya kuti mukhale ndi zida zodziwika bwino kapena zapadera.

Kwa Ogula Oganizira Bajeti

Njira zotsika mtengo zopangira ma extrusion nthawi zambiri zimadalira kuphweka komanso kusinthasintha kwa ma screw extruder. Makinawa amapereka ndalama zochepa zoyambira komanso zochepetsera zolipirira poyerekeza ndi makina opangira ma twin screw. Zida zogwiritsidwa ntchito kuchokera kuzinthu zodziwika bwino zimatha kutsitsa mtengo popanda kusiya kudalirika. Mapangidwe owongoka amathandizira ntchito zosiyanasiyana, kuphatikizapo mapaipi, mafilimu, ndi mapepala, zomwe zimapangitsa kukhala chisankho chothandiza kwa malonda omwe ali ndi ndalama zochepa.

  • Single screw extruder ndi yotsika mtengo komanso yosavuta kukonza.
  • Makina ogwiritsidwa ntchito amapereka ndalama zowonjezera.
  • Kusinthasintha kumathandizira zosowa zosiyanasiyana zopanga.

Kuwunika mosamalitsa kwa magwiridwe antchito, mtundu, komanso ndalama zanthawi yayitali zimatsimikizira mtengo wabwino kwambiri pantchito zoganizira bajeti.


Themigolo yapamwamba ya extruder ya 2025perekani kudalirika, kupulumutsa mphamvu, ndi moyo wautali wautumiki. Ogwiritsa ntchito kwambiri amapindula ndi mapangidwe amphamvu ndi machitidwe apamwamba. Mapurosesa apadera ayenera kusankha migolo yokhala ndi uinjiniya wokhazikika komansozokutira zolimba. Ogula ongoganizira za bajeti amapindula ndi njira zosavuta, zosasamalidwa bwino. Ogwiritsa ntchito akuyenera kufananiza zida ndi zomwe akufuna.

FAQ

Ubwino waukulu wa mbiya imodzi yothira mu pulasitiki extrusion ndi chiyani?

Migolo ya screw imodzi imapereka magwiridwe odalirika, kukonza kosavuta, komanso kugwiritsa ntchito ndalama. Iwo amagwira ntchito bwino kwambiri muyezo pulasitiki extrusion ntchito.

Kodi opareshoni ayenera kuyang'ana kangati mbiya imodzi ya screw kuti iwonongeke?

Oyendetsa ayenera kuyang'ana mbiya miyezi itatu kapena isanu ndi umodzi iliyonse. Kuwunika pafupipafupi kumathandizira kuti zinthu zisamayende bwino komanso ziwonjezere moyo wa zida.

Kodi mbiya imodzi yokha ingagwire mitundu yosiyanasiyana ya mapulasitiki?

Inde. Opanga amapanga mbiya zomangira limodzi kuti azikonza mapulasitiki osiyanasiyana, kuphatikizaZithunzi za PVC, PE, PP, ndi ma polima apadera.

 

Ethan

 

Ethan

Client Manager

“As your dedicated Client Manager at Zhejiang Jinteng Machinery Manufacturing Co., Ltd., I leverage our 27-year legacy in precision screw and barrel manufacturing to deliver engineered solutions for your plastic and rubber machinery needs. Backed by our Zhoushan High-tech Zone facility—equipped with CNC machining centers, computer-controlled nitriding furnaces, and advanced quality monitoring systems—I ensure every component meets exacting standards for durability and performance. Partner with me to transform your production efficiency with components trusted by global industry leaders. Let’s engineer reliability together: jtscrew@zsjtjx.com.”


Nthawi yotumiza: Jul-18-2025